Author: Jesse

Polarity

Polarity

Polarity is the direction of current flow in a circuit from the two poles, positive and negative. You require two points of differential charge for any electron movement to take place.

In an AC circuit, each pole alternates between positive and negative 60 times per second. You can see from the image of the AC sine wave, that the change in polarity of AC does not happen instantly, although close to and 60 times per second (Hertz).

AC sine wave with peaks at about 170 volts and a meter reading of 120 volts RMS

(Top positive side of the sine wave) Voltage increases from 0V to its max “peak” voltage, which is about 170V in the above example, while a meter reads 120V RMS. At that point, the voltage then begins to decrease back to 0V.

(Bottom negative side of the sine wave) The voltage then reverses polarity and drops below 0V, again heading for the peak voltage but the negative polarity.

In a DC circuit, it’s between the negative and positive with current flowing from negative to positive.

What this means on a service call

Polarity decides which lead is positive and which lead is negative at the moment you test. Get the leads backwards and your reading, your wiring, and your diagnosis can all point the wrong way.

In a DC circuit, polarity stays put. One side stays positive and the other side stays negative while the circuit is powered. Current flows from negative to positive in the original lesson, and the load, the control, and the meter all expect the same two sides in the same places. Swap the two wires on a DC control or a DC powered part and the part may not work, even though voltage is present.

In an AC circuit, polarity changes. Each pole alternates between positive and negative, as the original lesson states. That does not mean the wires are interchangeable in every case. On HVAC equipment, the hot side, the neutral or common side, and the ground side still have assigned places on the transformer, the control board, and the thermostat connections. Put a wire on the wrong terminal and a control may not call, a safety may not prove, or a meter reading may not make sense.

On a service call, start by naming the two points you are testing. Say which lead is on which terminal, and say whether you expect that point to be positive, negative, hot, or common at that moment. If the names do not match the wiring diagram, stop and sort out the wiring before you replace a part.

Numbers and measurements you will see

Use the numbers that belong to the circuit in front of you. A control circuit is commonly 24V. A line circuit is commonly 120V. AC in the original lesson alternates 60 times per second, which is 60 Hertz. Your meter will show those values in different ways depending on the leads.

  • 24V on a control circuit, measured from R to C on a transformer or a control board. A reading near 24V tells you the transformer secondary is powered. A reading of 0V tells you it is not, or that you are on the wrong two points.
  • 120V on a line circuit, measured at the disconnect or at the line side of a control. The meter displays 120V when the leads are on the two points that carry line voltage.
  • 0V at the crossing point on an AC sine wave. Voltage passes through 0V as it changes from positive to negative and back again. A steady 0V reading on a powered circuit usually means the meter is on two points at the same potential, or the circuit is dead.
  • A negative sign on a DC reading when the leads are reversed. If you expect positive 24V and the meter shows negative 24V, the leads are on opposite points from the way you expected. Swap the leads and recheck before you decide the circuit is wrong.
  • 60 Hertz on an AC circuit. A meter with a Hertz setting should show 60 Hertz on a standard AC supply. A reading far from 60 Hertz, or no Hertz reading at all, tells you to recheck the meter setting and the test points.
  • Positive on one lead and negative on the other in a DC circuit. The two readings should be opposite in sign and equal in size when you swap the leads. If they are not, one test point is not what you think it is.

A common mistake

Treating AC wires as if polarity never matters is the common mistake. A technician swaps two wires, the equipment still gets power, and the technician assumes the swap is fine.

Power at the equipment does not prove the control wiring is right. A thermostat, a control board, and a safety control each expect specific terminals to be hot, common, or switched. A swapped pair can leave a control with no clear call, or with a call that never clears. Put each wire back on the terminal shown on the wiring diagram, and test from the diagram, not from memory.

A second mistake is reading a negative DC voltage and calling the circuit dead. A negative reading is still a reading. It tells you voltage is present and the leads are reversed from the polarity you expected. Swap the leads, note the sign, and use the result. Do not ignore the minus sign.

Check it in the field

Caution: live and powered work can hurt you. Treat a circuit as live until you prove it is dead with your meter. Keep your hands clear of bare conductors and terminals. If you are not sure a test is safe, stop, turn the power off, and get help. Do not bypass a switch or a safety control to force a load to run.

  1. Identify the two test points from the wiring diagram before you touch the meter. Name each point and note whether it should be hot, common, positive, or negative.
  2. Set the meter for the circuit you are testing, AC voltage for an AC circuit and DC voltage for a DC circuit. Check the meter on a known source first.
  3. Place the red lead on the point you expect to be positive or hot, and the black lead on the point you expect to be negative or common. Read the number and the sign.
  4. Swap the leads and read again. On DC, the size should stay the same and the sign should reverse. On AC, the size should stay about the same. If the readings do not match that pattern, recheck the test points and the meter setting.
  5. On a 24V control circuit, measure R to C. Expect about 24V. Then measure from R to the terminal in question. A missing or wrong reading points to the wiring or the control, not to the meter.
  6. Turn the power off before you move a wire. Put each wire on the terminal shown on the diagram, tighten the connection, restore power, and retest with the leads in the same places you used first.

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Direct current

Direct current

What is Direct Current?

In a DC (direct current) circuit, all the electrons hop from electron to electron in a single direction, hence the name, direct current. Since electrons only flow in one direction, electrical polarity matters, so you’ll need to place each wire exactly how it’s depicted on a wiring diagram.

Electrons flow from negative to positive. Since one side of the power source is always negative, and the positive side is always positive, the difference is what pushes electrons from one side to the other.

A battery in a flashlight is an example of a source of direct current.

What this means on a service call

Direct current is steady in direction. The positive side stays positive and the negative side stays negative while the source is connected. That steadiness is the point to use on a service call.

When a DC circuit is not working, the first question is simple: is the positive wire on the positive point, and is the negative wire on the negative point. The original lesson states that polarity matters in DC and that each wire must be placed exactly as shown on the wiring diagram. A DC load will not run right if the two sides are swapped, even if the source is good and the wires are tight.

Most HVAC line and control power you test every day is AC, not DC. The 24V control circuit and the 120V line circuit are AC. DC shows up in smaller places: a battery in a thermostat, a battery in a meter, a DC signal on a control board, and a DC output from a power supply or a sensor circuit. Do not assume a circuit is AC or DC. Read the diagram and the markings on the board, then set the meter to match.

On a service call, a steady DC reading that stays on one side of 0V tells you the circuit is holding its polarity. A reading that swings from positive to negative, or that reads 0V on the DC setting while the load is supposed to be powered, tells you to recheck the meter setting, the test points, and the source before you replace a part.

Numbers and measurements you will see

DC numbers are read with the sign included. The size of the reading matters, and so does the plus or minus sign in front of it.

  • A steady DC voltage reading. The number should hold steady while you watch the meter, not swing up and down. A reading that will not settle can mean a loose connection, a weak source, or the meter on the wrong setting.
  • 0V on a DC circuit that should be powered. A steady 0V reading means there is no difference in charge between the two test points, or the source is not connected. Check the source, the fuse or breaker in that circuit, and the connections before you test the load.
  • A negative reading when the leads are reversed. If the meter shows a negative value on DC, the black lead is on the positive point and the red lead is on the negative point. Swap the leads and the reading should show the same size with a positive sign.
  • A reading of 0V, or a very low reading, on the AC setting when you test a DC source. A meter set for AC will not read a DC source the way you expect. Set the meter to DC volts, retest the same two points, and compare.
  • 24V and 120V as AC readings for comparison. Those are the common AC values on a control circuit and a line circuit. They help you spot the wrong meter setting: if you expect DC and you read a steady AC value instead, you may be on the wrong two points or the wrong source.
  • Positive on one terminal and negative on the other, every time you test. In DC, the two terminals do not swap roles. If the sign changes without you moving the leads, the source or the connection is not steady, and you need to find why.

Record the setting, the test points, the sign, and the number together. A note that says DC, red lead on the positive terminal, black lead on the negative terminal, steady positive reading, is useful. A note that says only a number is not.

A common mistake

Testing a DC circuit with the meter set for AC is the common mistake. The meter shows 0V or a low, unstable value, and the technician calls the source dead.

The source may be fine. The meter was on the wrong setting for the circuit in front of it. AC and DC use different meter settings because the current behaves differently. Check the diagram, set the meter to DC volts for a DC test, and retest the same two points before you decide anything is dead.

A second mistake is swapping the DC leads and trusting the first reading. A swapped pair gives a negative reading that looks like a fault. Swap the leads back, confirm the positive terminal is where the diagram says it is, and read again. The sign is information, not a fault by itself.

Check it in the field

Caution: live and powered work can hurt you. Treat a circuit as live until you prove it is dead with your meter. Keep your hands clear of bare conductors and terminals. If you are not sure a test is safe, stop, turn the power off, and get help. Do not bypass a switch or a safety control to force a load to run.

  1. Find the DC source and the two terminals on the wiring diagram. Note which terminal is marked positive and which is marked negative.
  2. Set the meter to DC volts. Check the meter on a known source first, such as a battery, so you know the meter and the leads are working.
  3. Place the red lead on the positive terminal and the black lead on the negative terminal. Read the number and the sign, and watch whether the reading holds steady.
  4. Swap the leads and read again. The size should stay the same and the sign should reverse. If it does not, recheck the terminals and the meter setting.
  5. If the reading is 0V, check the source, the connections, and any fuse or switch in that DC circuit before you test the load. A dead reading at the source means the load cannot run, no matter how good the load is.
  6. Turn the power off, or disconnect the source, before you move a DC wire. Put each wire on the terminal shown on the diagram, restore power, and retest with the leads in the same places you used first.

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Alternating current

Alternating current

What is Alternating Current?

Alternating current, (AC) is the most common form of electricity. AC became the standard due to the ease of distributing power over a long distance. With AC, a simple transformer outside your house steps the voltage down from the power company supply to a usable voltage in your home. Since it’s made up of no moving parts and some coils of wire, it’s a lot less expensive than using DC power as the standard delivery method.

In alternating current, the electrons do not move in just a single direction like they do in a DC circuit. Electrons will travel one path going from atom to atom, happy as can be, then turn around and hop backward atom to atom. They do this many times per second.

The rate at which alternating current reverses direction is called the frequency, and we express this in Hertz. Canada and the US are at 60 Hz whereas Europe is 50 Hz.

Example: It often helps compare the back and forth flow of alternating current to water in a piping system.

With the shaft fully forward, water is pushed in one direction. Water will start to move in this direction as the shaft begins to push outwards from the opposite direction.

As the shaft starts to pull in, water alternates direction and flows the opposite way. Now visualize this taking place 60 times a second.

Regardless of what direction of flow, water still flows throughout the whole piping system.

Each time the shaft in the piping above is fully outwards or fully inwards would be the peaks of the positive and negative sine wave.

What this means on a service call

Alternating current powers almost everything you touch on an HVAC call. The line circuit, the control transformer, the motors, and the controls all run on AC. When AC is missing or wrong, the equipment cannot run, even if every part is good.

AC changes direction many times per second, as the original lesson states. Your meter hides that back and forth movement and shows a steady voltage value instead. That steady value is what you use to decide if power is present. A motor that hums, a control that will not pull in, and a transformer that reads 0V all start with the same first test: is AC voltage present at the right two points.

The transformer is the link between the line circuit and the control circuit. The original lesson notes that a transformer steps voltage down from the power company supply to a usable voltage in the home. On HVAC equipment, that step down gives you the 24V control circuit. If the line side has 120V and the control side has 0V, the transformer, its fuse, or its wiring is the next place to check. If both sides are dead, the problem is further back toward the disconnect or the breaker.

Numbers and measurements you will see

Use the meter on the AC volts setting for AC work. The numbers below are the common field values from the lessons on this site.

  • 120V on a line circuit, measured at the disconnect or at the line side of a control. A reading near 120V tells you line power is present at that point.
  • 24V on a control circuit, measured from R to C on a transformer or a control board. A reading near 24V tells you the transformer secondary is powered and the control circuit has a source.
  • 0V across a closed switch or a closed contact. When a switch or a contact is closed and current can flow, there should be little or no voltage drop across it. A large reading across a closed contact points to a bad contact.
  • Full voltage across an open switch or an open contact. When a switch is open, the full circuit voltage appears across it. That reading proves power is reaching the switch, even though the load is dead.
  • 60 Hz in Canada and the US, and 50 Hz in Europe, as stated in the original lesson. A meter with a Hertz setting should show 60 Hz on a standard AC supply in Canada and the US. A reading far from 60 Hz, or no Hertz reading, tells you to recheck the meter setting and the test points.
  • 0V on a circuit that should be powered. A steady 0V reading means no difference in charge between the two test points, or the circuit is dead at that point. Work back toward the source, one test point at a time, until voltage appears.

A common mistake

Testing an AC circuit with the meter set for DC is the common mistake. The meter shows 0V or a low, unstable value, and the technician calls the circuit dead.

Line and control power on HVAC equipment is AC. Set the meter to AC volts before you test a line or control circuit. Recheck the setting if a reading does not match what the circuit should have. A wrong setting wastes time and can lead to a good part being replaced.

A second mistake is testing only one side of a circuit. A reading of 120V at the disconnect does not prove 120V is reaching the load, and a reading of 24V at the transformer does not prove 24V is reaching the thermostat. Test at the load, at the control, and at the source, and compare the three readings.

Check it in the field

Caution: live and powered work can hurt you. Treat a circuit as live until you prove it is dead with your meter. Keep your hands clear of bare conductors and terminals. If you are not sure a test is safe, stop, turn the power off, and get help. Do not bypass a switch or a safety control to force a load to run.

  1. Set the meter to AC volts. Check the meter on a known source first, such as a 120V outlet, so you know the meter and the leads are working.
  2. Test line voltage at the disconnect. Expect about 120V on a 120V circuit. If the reading is 0V, check the disconnect, the breaker, and the supply before you test further into the equipment.
  3. Test control voltage at the transformer. Measure R to C and expect about 24V. If the line side is powered and the control side is 0V, check the transformer and any fuse in the control circuit.
  4. Test across the load with the circuit calling for that load. A load that has full voltage across it and does not run has a load fault or an open inside the load. A load with 0V across it is not being fed.
  5. Test across each switch and contact in that circuit. An open switch should show full voltage across it. A closed switch should show about 0V across it.
  6. If the meter has a Hertz setting, check the frequency on the AC supply. Expect 60 Hz in Canada and the US. A reading far from 60 Hz tells you to recheck the setting and the test points.

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Protons, Neutrons, and Electrons

Protons, Neutrons, and Electrons

Everything is made up of atoms. Atoms are made up of protons, electrons, and neutrons. The nucleus of the atom contains neutrons which have a neutral charge and protons which have a positive charge. Electrons orbit the nucleus and have a negative charge.

If you have the same amount of protons as electrons, you’d have a neutral charge. If the atom loses an electron, you’d have a positive charge. If the atom has more electrons, the atom would be negatively charged. Electrons can jump from one negatively charged object to a positively charged one and will balance the charge. The energy used when the electrons move is the voltage.

Valence electrons are responsible for the electrical conductivity of an element. Valence electrons are the electrons in the outermost shell of the atom which can be transferred to other atoms.

Conductors have few valence electrons. They’re willing to give them up easily. They’re like the terrible parents of atoms. They’re good conductors. Copper, gold, and silver are examples.

Insulators have outer electrons held very tight. They’re like the protective parents of atoms. They don’t allow for good electrical flow. Glass and plastic are examples.

Static Pressure

Static Pressure

Caution: It cannot be said enough how careful you need to be when drilling into a furnace to make pressure testing ports. Avoid drilling through the cabinet and hitting anything such as electrical, condensate traps, or the heat exchanger.

Static pressure is the resistance air faces when moving through a duct system or the balloon pressure outwards towards the walls of the duct.

A high static pressure reading can be related to the obstruction of airflow such as an undersized duct, closed dampers, crushed flex duct, or dirty filters and low static pressure would be the opposite. Missing filter, low fan speed, unattached flex duct, etc.

Maximum Total External Static Pressure (TESP) can be located on the appliance nameplate and is usually within 0.5 to 0.7’’ WC on residential equipment.

A total external static pressure reading is made up of two static pressure measurements added together. One is taken before the air enters the appliance and the other when air exits the appliance. It’s important to note that the return side of the appliance will bring up a negative reading. The negative sign is not to be taken into account. Pretend it doesn’t exist.

The two measurements are then added together. Both individual readings are external (outside) the appliance (furnace or air handler), hence the term total external static pressure.

Some TEST readings may be based on a wet coil. Check with the manufacturer to see if that’s the case with the equipment you’re working on.

The static pressure probes, or pitot tubes, should be placed with the tip facing either away from the airflow or against the airflow.

Static Pressure Probe Placement

Pressure Drop

Temperature Rise

Temperature Rise

Temperature rise is the difference of air temperature between the conditioned return air and the heated supply air sent from the furnace.

Temperature rise is part of the initial setup of a furnace. Before taking a temperature rise reading, you will need to make sure you have a clean filter, proper gas pressure, combustion test, and correct furnace/duct/return air size.

The temperature rise is listed on the furnace data-plate and will be similar to the one listed here.

The data-plate above is for a single-stage furnace. A two-stage furnace will usually have a low and high stage temperature rise.

The example data-plate above states a required temperature rise of 40°F – 70°F. Meaning the temperature rise cannot fall outside said range. We generally aim for the middle range. Doing so will give the customer some wiggle room for when the filter gets dirty and airflow is reduced.

Before taking any readings, allow the furnace to get into a steady run state for about 10 minutes. The supply air temperature should be made a couple of feet from the furnace plenum takeoff to avoid heat radiating off the heat exchanger and giving you an artificial, and also very high-temperature rise.

The return air temperature is subtracted from the supply air, and the result is the temperature rise.

Example: Furnace data-plate calls for a 40°F – 70°F temperature rise.

Readings collected: Return air is 66°F and supply air is 120°F

120 minus 66 results in a temperature rise of 54°F

When taking a temperature rise, the goal is to be somewhere in the middle of the requirement. If you’re too low, you risk creating condensation on the heat exchanger if you happen to fall below the low end of the scale. You will also be sending cool air through the structure which makes for uncomfortable living conditions. The typical reason for this is too high of a blower speed or an underfired system. Lower the blower speed if you’re moving too much air or adjust gas pressure if you have an underfired system.

Being too high on the temperature rise scale is also not a good thing either. Being high on the temperature rise can cause the furnace to overheat and shut-off on high-limit causing problems with furnace components and the heat exchanger itself over time. A high-temperature rise is usually caused by overfiring the appliance or not moving enough air across the heat exchanger. Check gas pressure to correct overfiring the appliance. If you’re not moving enough air, increase blower speed if needed, clean/change filter, and check for sufficiently sized ductwork for lack of airflow issues.

Relative Humidity

Relative Humidity

Relative humidity is the amount of water vapor in the air, expressed as a percentage, compared to the amount of water vapor it can hold at that temperature.

As air is heated, it expands. With this expansion, the amount of moisture it can hold also increases as there’s more space for the water to be placed within.

Example: If current relative humidity reads 52% at 70°F, that means the air is 52% saturated with water vapor at 70°F. Think of the dry sponge below as a 70°F pocket of air. When we add a shot glass of water to the sponge, and that represents 52% of water vapor.

If you were to heat that same air to 90°F and read a relative humidity of 28%, this would mean that the same air is now holding 28% of the moisture that it can potentially hold instead of 52% due to the air expanding in volume. We’re going to use a slightly larger sponge to represent the increased space between the molecules allowing for more water vapor to be held between them. The amount of actual water vapor in the air has not changed.

Dew-Point

Dew-Point

When our bodies overheat, it begins to sweat to reduce your core body temperature. Once the sweat is on your skin, it should evaporate which in turn will cool your body. However, when there’s more moisture in the air (high dew point) the sweat takes longer to evaporate and the warmer and more uncomfortable you become.

Dew-point is the temperature that air must be cooled to for water vapor to condense (at which the air is 100% moisture). The closer the dew-point is to the actual temperature, the more moisture in the air.

If you place a frozen glass of water on a counter and see moisture develop on the outside of the glass, this indicates dew-point (the temperature that air must be cooled to for water vapor to condense). The cold water will cool the glass to about the same temperature as the water inside. The cold glass will cool the surrounding thin layer of air passing over it. If the temperature of the water/glass is below the dew-point temperature of the air surrounding the glass, the thin surrounding air will condense the moisture it holds onto the glass.

Dew-point temperature cannot be higher than dry-bulb temperature. As dew-point temperature increases closer to dry-bulb temperature, moisture in the air condenses.

Wet-Bulb

Wet-Bulb

The wet-bulb temperature is a measure of moisture evaporation. Basically how easy it is for moisture to evaporate.

Wet-bulb is measured by an ordinary thermometer with a wet cloth on the end. You can also use a sling psychrometer or digital psychrometer as well.

When the air passes through the wet cloth, moisture from the cloth evaporates into the air. This causes the air to reduce temperature. The temperature the air has reduced to is the new temperature the thermometer will read, and this will be lower than the dry-bulb temperature in most cases. If they’re the same, you have 100% relative humidity.

Dry-Bulb

Dry-Bulb

The dry-bulb temperature is also referred to as the air temperature or ambient air temperature. The dry-bulb temperature is not affected by the moisture in the air. It measures the sensible temperature of the air.

It’s the temperature you’re usually referring to when you’re telling your friends how hot it is outside. The dry-bulb can be taken with an ordinary everyday thermometer.